induction heating machine for heat treatment
Induction heating is often used in the heat treatment of metal items. The most common applications are
induction hardening of steel parts, induction soldering/brazing as a means of joining metal components and induction
annealing to selectively soften a selected area of a steel part.
Company Information
Yuelon is specialized in researching and manufacturing of solid-state medium to ultrahigh frequency induction
heating equipment and systems. our company was established in 1998 and is privately held. Precision
induction heating solutions are our specialty. Use induction heating to improve the efficiency and effectivenes for industrial heating process. That are used for application such as brazing. annealing,hardening, forging,
melting, shrink fitting etc.
Our induction heating machine are Available from 3kw to 1500kw deliverable output power with 0.5KHZ to1.1
MHZ operating frequency range. All our products are divided into four major series according to
the frequency:
Medium frequency series (abbr. MF series):0.2-20KHZ
High frequency series (abbr. HF series):30-100KHZ
Superaudio frequency series (abbr. SF series):5-40KHZ
Ultrahigh frequency series (abbr. UF series):100-1100KHZ
>MOSFET power component and current inverting technologies have been used.
>simple structure and light weight.
> simple to operate, a few minutes is enough to learn it.
> simple to install, installation can be donne by unprofesstional person very easily.
> multidisplay functions, with displays of over current, over voltage, water failure, phase failure and unfit lad and so on,
machine can be protected from destroys and machines can be repaired easily.
> light weight, small size.
> different shape and size of induction coil can be changed easily to heat different parts.
> advantages of the model with timer: the power and the operating time of the heating period and retain period can be
preset respectively, to realize a simple heating curve,this model is suggested to use for batch production to improve the
repeatability.
> the separated models are designed to fit the dirty surroundings, the generator can be put in a clean space to increase
the reliability; with the small size and light weight ofthe separated transformer, it is conveient to use in the production line
and easily assembled inside the machinery or moved mechanism.
HF
Model | Maximum input power | Oscillating frequency | Max input current | Input voltage | Duty cycle |
HF-15A/AB | 7KW | 30-100KHz | 32A | Single phase 220V 50Hz | 80% |
HF-25A/AB | 15KW | 30-80KHz | 23A | 3phase 380V 50Hz | 100 |
HF-25ABD | 25KW | 30-80KHz | 38A | 3phase 380V 50Hz | 100% |
HF-35AB | 35KW | 30-80KHz | 55A | 3phase 380V 50Hz | 100% |
HF-45AB | 45KW | 30-80KHz | 68A | 3phase 380V 50Hz | 100% |
HF-70AB | 70KW | 30-80KHz | 105A | 3phase 380V 50Hz | 100% |
Application of handheld induction heater:
A. Heating (hot forging, hot fitting and smelting):
1 Hot forging aims to fabricate the work pieces of certain temperature (different materials require different temperatures) into other shapes through forging press with the help of punch press, forging machine or other equipments, for instances, hot extrusion of watch case, watch flan, handle, mold accessory, kitchen and table ware, art ware, standard part, fastener, fabricated mechanical part, bronze lock, rivet, steel pin and pin.
2. Hot fitting refers to the connection of different metals or metals with nonmetals through the heating based on the principle of hot expansion or hot smelting, for instances, embedded welding of copper core of computer radiator with aluminum sheet and speaker web, compound of steel and plastic tube, sealing of aluminum foil (tooth paste peel), motor rotor and sealing of tubular electric heating element.
3. Smelting mainly aims to melt the metal into liquid by using the high temperature, which is mainly applicable to the smelting of iron, steel, copper, aluminum, zinc as well as various noble metals.
B. Heat Treatment (surface quench):
It is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces. Detail applications are stated as follows:
1. Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).
2.Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
3. Various electric tools, such as gear and axes.
4. Quench for machine tools, such as lathe deck and guide rail.
5. Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.
6. Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.
C. Welding (braze welding, silver soldering and brazing)
It mainly aims to melt the solder by heating it to a certain temperature for the purpose of connecting two types of metals of the same material or different materials.
1. Welding of various hardware cutting tools, such as diamond tool, abrasive tool, drilling tool, alloy saw blade, hard alloy cutter, milling cutter, reamer, planning tool and solid center bit. 2. Welding of various hardware mechanical gadget: Silver soldering and brazing of metals of the same variety or different varieties, such as hardware toilet and kitchen products, refrigerating copper fitting, lamp decoration fitting, precision mold fitting, hardware handle, eggbeater, alloy steel and steel, steel and copper as well as copper and copper.
3. Compound pot bottom welding is mainly applicable to the braze welding of circular, square as well as other irregular plain pot bottom. It is also applicable to plain braze welding of other metals.
4. Welding of heating disc of electric hot-water kettle mainly refers to the braze welding of stainless steel flat base, aluminum sheet and tubular electric heating elements of various forms.
D. Annealing (tempering and modulation):
1. Annealing of various stainless steel products, such as stainless steel basin, annealed and extruded can, annealed folded edge, annealed sink, stainless steel tube, tableware and cup.
2. Annealing of various other metal work pieces, such as golf ball head, cue, brass lock, hardware copper fitting, kitchen knife handle, blade, aluminum pan, aluminum pail, aluminum radiator and various aluminum product
...
Our Services
We offer complete service :
Before sales
Our professional technical recommend the right machine,and can also customise special machine as customer’s requirement and special parts.
Sales following
During machine production, watching the machine quality and testing machine.and take pictures or make video for customer checking.
After Sales
Machine have one year quality warranty ,0ne year free replacement spare parts ( 1 set of spare parts free for your stock, in case it need replacement).
Supply pictures or video help customer to install machine.
Provide long-terms technical support.
Contact Us
Our induction machine are 100% solid state design for unsurpassed reliability, advanced technology.
Induction heating equipment for industrial applications on all types of metal parts, let induction heating to work
for you. Describe your workpiece and requirements, we will provide you with our best advice. Welcome to
enquiry further information and details, any questions or technique support. Please feel free to contact us directly.